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Re: Deviation Management



Dear Ambika,<?xml:namespace prefix = o ns = "urn:schemas-microsoft-com:office:office" />

The reasons for documenting deviations are:-

·         Determine the root cause of the problem and fix it

·         Determine the consequences, and costs, of the problem occurring.

·         Implement measures to prevent reoccurrence of the problem

·         Demonstrate to clients and regulators that you are in control of your processes

In the example of a faulty probe; you need to replace the probe. But you should also determine and document as part of the “Deviation” process:-

How long has the probe been malfunctioning?

What, if any, batches/products are affected by the failure?

Can those batches still be released; do you have enough data from other probes in the system to be confident that the batches are satisfactory?

Why the probe failed, was it a simple failure of the probe or is there some other underlying cause?

What can be done to prevent such failures in the future? Consider reviewing your preventative maintenance schedule to replace probes before they get to the point of failure.

So the Deviation process improves your understanding of how your system works and if done well should not just ensure compliance with the regulations but also help to reduce costs in the future.

 

Regards

David Ward

Cymru Consulting

 

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